Acorn Furniture | Jib Crane and Tube Vacuum Lifter

Acorn Furniture Factory



The Requirement:


Each piece of Acorn Furniture is proudly manufactured in their Motueka factory, where craftsmanship and quality are at the heart of every process. Using sustainably sourced solid timber, foam, and materials, their team produces furniture that is functional, well-designed, and built to last.

With growing demand driving a factory expansion, Acorn relocated several production machines and introduced a new CNC machine for cutting melamine sheets. To streamline workflow and improve operator safety, a reliable lifting solution was required to handle full melamine sheets and place them onto the CNC machine bed efficiently.


The Challenge:


The CNC machine was being installed in a restricted area with limited floor space. The lifting system needed to operate within these constraints while still providing access to multiple sheet stacks positioned around the machine.

Flexibility, precision, and ease of use were critical to ensure seamless feeding of materials into the CNC without disrupting production flow.


The Solution:


Stratalign conducted a detailed site visit to assess the layout, available space, and structural capacity of the building and floor slab. Based on these findings, the team designed a column-mounted jib crane paired with a vacuum tube lifter—a combination that provided optimal reach and coverage across all sheet stacks.

Acorn Team Member using the Vacuum lifter

This setup allowed a single operator to lift, move, and position sheets quickly and effortlessly, significantly improving efficiency and reducing manual handling risks.

Acorn Furniture opted to complete the installation themselves, supported by Stratalign through remote guidance including video calls, instructional videos, and comprehensive installation and commissioning documentation.