Steel Track Rail & Components

Steel Gantry Crane Diagram
Light crane interlock to connect two systems
Steel Gantry Crane in a container

Steel Track Rail & Components

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See Specifications Below.

SKU: TRC-S Category:

Description

Niko offer a comprehensive range of modular steel components, enabling you to design and create your own custom overhead crane systems.

Key features include:

  • Custom Configuration: Design and build crane systems tailored to your specific space, height, and handling requirements.

  • Modular Steel Components: All components are made of high-quality steel for strength and durability.

  • Space-Efficient: Ideal for areas with height or space restrictions where conventional crane systems may not fit.

  • Reliable Handling: Enables safe and versatile overhead material handling across a wide range of applications.

  • Durable & Low Maintenance: Robust design and precision manufacturing ensure long service life with minimal upkeep

Track Profiles

The NIKO range includes six profile sizes, designed to handle loads of up to 2,000 kg. The enclosed, tapered track design ensures precise trolley alignment while minimising dust accumulation. This results in smooth trolley movement and extended crane lifespan. NIKO light cranes are highly efficient, requiring only 1–4% of the load weight to operate.

 

Niko Track ProfileReinforced track with welded steel plate

Unreinforced Track

Reinforced track with welded steel plate

The unreinforced track is designed to handle loads of up to 1000 kg.Reinforced track with welded spine is a cost effective solution for relatively short spans or supporting distances. The welded spine reinforcement is also recommended for low head room requirement due to the low height of the spine.

 

Reinforced track with welded rectangular tubeReinforced track with welded square profiles

Reinforced track with welded rectangular tube

Reinforced track with welded square profiles

Reinforced track with welded spine is a cost effective solution for relatively short spans or supporting distances. The welded spine reinforcement is also recommended for low head room requirement due to the low height of the spine. Powder coated tracks also available.This type of reinforcements are necessary for long spans with fewer supporting points. AKA trussed, trellis or ladder type.

Ceiling support bracketSplit Support BracketHeight Adjustable Support Bracket

Ceiling Support Bracket - (Code: B02)

Split Support Bracket -
(Code: B03)

Height Adjustable Support Bracket - (Code: B04)

This bracket is designed for bolting direct to overhead steelwork or ceiling.This bracket is generally used for variable height configurations.This allows us to adjust the height of the rails and to correct any misalignments.

 

Adjustable wall bracket

Double adjustable wall bracket

Adjustable suspension bracket

Adjustable wall bracket - (Code: B05)

Double adjustable wall bracket - (Code: B06)

Adjustable suspension bracket Dimensions -
(Code: B39)

This is used in combination with the .B04 adjustable bracket and it usually mounted on the wall.It can accommodate two .B04 adjustable brackets.This item is used for clamping the adjustable suspension bracket to the support steelwork and is supplied with a bolt and square nut.

 

Adjustable joist clamp with support bracket -ParallelAdjustable joist clamp with support bracket -90°Adjustable joist clamp with splice joint - Parallel

Adjustable joist clamp with support bracket - Parallel - (Code: B35)

Adjustable joist clamp with support bracket - 90° -
(Code: B36)

Adjustable joist clamp with splice joint - Parallel -
(Code: B71)

Adjustable joist clamp with support bracket - Parallel to the
I-Beam
Adjustable joist clamp with support bracket - 90° to the
I-Beam
Adjustable joist clamp with splice joint - Parallel to the I-Beam

 

Adjustable joist clamp with splice joint - 90°Height adjustable bracket - ParallelHeight adjustable bracket - Vertical

Adjustable joist clamp with splice joint - 90° - (Code: B72)

Height adjustable bracket - Parallel - (Code: B55)

Height adjustable bracket - Vertical - (Code: B56)

Adjustable joist clamp with splice joint - 90° to the I-BeamHeight adjustable bracket IPN DIN 1025 - Parallel to the I-BeamHeight adjustable bracket IPN DIN 1025 - Vertical to the I-Beam

 

Adjustable bracket for I-Beam

Height adjustable splice joint for I-BeamHeight adjustable support bracket with clamps for I-Beam

Adjustable bracket for I-Beam - (Code: Z10)

Height adjustable splice joint for I-Beam - (Code: Z16)

Height adjustable support bracket with
clamps for I-Beam -
(Code: Z20)

Adjustable bracket for the I-BeamHeight adjustable splice joint for I-BeamHeight adjustable support bracket with clamps for I-Beam

 

Height adjustable mounting assembly with plates for I-Beam

Height adjustable mounting assembly with plates for
I-Beam - (Code: Z27)

Height adjustable mounting assembly with plates for I-Beam

Track end stopSafety bolt for track end stop with track punchingTrack end stop (safety bolt with rubber)

Track end stop - (Code: X01)

Safety bolt for track end stop with track punching -
(Code: X06)

Track end stop (safety bolt with rubber) - (Code: X11)

Track end stopSafety bolt for track end stop with track punching (Track end stop not included)Track end stop (safety bolt with rubber)

 

Track end stop

Track end stop - (Code: X41)

Track end stop (safety bolt with rubber), allowing cable trolley passage.

Cable end clampEnd stop with cable end clampFlat cable end clamp

Cable end clamp - (Code: K01)

End Stop with Cable end clamp - (Code: K02)

Flat cable end clamp -
(Code: K10)

Cable end clamp.End stop with cable end clampThe flat cable end clamps are installed at the end of the conveyor system and guarantee the stability of the cable from the point of electric or hydraulic supply to the driven cable trolley.

 

Round cable or hose end clampCable end clamp for hoses up to 120mmCable trolley (nylon)

Round cable or hose end clamp - (Code: K15)

Cable end clamp for hoses up to 120mm - (Code: K19)

Cable trolley (nylon) -
(Code: L00)

This round cable end clamp is installed at the end of the conveyor system and guarantees the stability of the cable from the point of electric or hydraulic supply to the driven cable trolley.Cable end clamp for hoses up to 120mmThis trolley is used for carrying flat cable for electrical power supply and can be adapted for hoses and round cables.

 

Cable trolley (nylon)Flat cable trolleyRound cable or hose trolley

Cable trolley (nylon) -
(Code: L01)

Flat cable trolley - (Code: L10)

Round cable or hose trolley - (Code: L15)

This trolley is used for carrying flat cable for electrical power supply.Flat cable trolleys are suitable for the transport of flat cables of various dimensionsThese trolleys are suitable for the transport of flexible cables and hoses of various dimensions.

4-Wheel trolley with clevis pin and buffer (plate)Heavy duty hoist trolley

4-Wheel trolley with clevis pin and buffer (plate) -
(Code: T48)

Heavy duty hoist trolley - (Code: T49)

End carriage with double track jointEnd carriage with track joint

End carriage with track joint - Free

End carriage with double track joint - (Code: T53)

End carriage with track joint - Fixed - (Code: T54)

End carriage with track joint - Free - (Code: T74)

We can supply double carriages for overhead cranes for suspending two NIKO rails.This range of trolleys is fitted with horizontal guide rollers and are used for connecting the bridge crane to the long travel tracks.
For standard crane applications it is recommended that only one end carriage is fixed on the crane bridge allowing the other to move freely and compensate for track misalignment.
This range of trolleys is fitted with horizontal guide rollers and are used for connecting the bridge crane to the long travel tracks.
For bridge length over 6 meters, longer end carriages are used.

 

End carriage with rotating track jointLow headroom assembly for adjusting end carriages

End carriage with rotating track joint - (Code: T55)

Low headroom assembly for adjusting end carriages - (Code: T111)

End carriage with rotating track joint.Low headroom assembly for adjusting end.  End carriages are not included.

 

Please complete the form below and one of our team members will contact you shortly:










    Niko Track Profile Sizes - Dimensions

    Track Profiles

    Profile NumberDimension
    h (mm)b (mm)d (mm)s (mm)
    21283081.75
    23 3540112.75
    2443.548.5153.2
    256065183.6
    267580224.5
    2711090256.5

     

    Niko Track Profile Dimensions

    Unreinforced Track

    Profile24252627
    P max (kg)80125801252501252505007502505007501000
    L max (m)3.42.364.72.7652.72664.63.4
    L1 max (mm)65045014009005001800100060080020001200900700
    L2 max (m)2.1143.62.91.74.431.515.742.82

     

    Reinforced track with welded steel plate Dimensions

    Reinforced track with welded steel plate

    Profile2324252627
    Part No.23.03024.03025.03026.03027.03027.030
    P max (kg)8012525050010001600
    L max (m)456663.5
    HxS (mm)80x8100x8120x10150x10180x10180x10
    L1 max (mm)400450500600700900
    L2 max (mm)3.54.45.25.252.7

     

    Reinforced track with welded rectangular tube Dimensions

    Reinforced track with welded rectangular tube

    Profile24252627
    Part No.RL24.080RL.25.080RL.26.080RL.26.081RL.27.080
    P max (kg)125250500750100016002000
    L max (m)7888865
    H (mm)100120160200200200200
    L1 max (mm)450500600800700900800
    L2 max (mm)6.4777754

     

    Reinforced track with welded square profiles Dimensions

    Reinforced track with welded square profiles

    Profile24252627
    Part No.24.04525.04526.04527.045
    P max (kg)125250500750100016002000
    L max (m)9101010101010
    H (mm)206.5260275325280420420
    L1 max (mm)450500600800700900800
    L2 max (mm)8999998

    Ceiling support bracket Dimensions

    Ceiling Support Bracket - (Code: B02)

    Profile Number212324252627
    Part Number21.B0223.B0224.B0225.B0226.B0227.B02
    B (mm)90115130171210260
    H (mm)39506081104145
    h (mm)40566890110120
    D (mm)81113172222
    d (mm)5.26.28.211--
    L (mm)648194124148178.5
    s (mm)344.56810
    l (mm)788101223.5
    s134561012

     

    Split Support Bracket Dimensions

    Split Support Bracket - (Code: B03)

    Profile Number212324252627
    Part Number21.B0323.B0324.B0325.B0326.B0327.B03
    B (mm)3648577796110
    H (mm)657888131150180
    L (mm)40505090110120
    h (mm)47607094112148
    s (mm)3446810
    e (mm)688101015
    D (mm)M10M12M12M16M16M16
    l (mm)------

     

    Height Adjustable Support Bracket Dimensions

    Height Adjustable Support Bracket - (Code: B04)

    Profile Number212324252627
    Part Number21.B0423.B0424.B0425.B0426.B0427.B04
    B (mm)38503181100116
    H (mm)100135146215295348
    L (mm)40566890110120
    D (mm)M10M16M16M20M20M30
    h max (mm)32505593140140
    s (mm)344.56810
    l (mm)162030405043

     

    Adjustable wall bracket Dimensions

    Adjustable wall bracket - (Code: B05)

    Profile Number2123 / 242526
    Part Number21.B0524.B0525.B0526.B05
    B (mm)50759090
    H (mm)4080110110
    L (mm)49609898
    s (mm)5588
    b (mm)10.5172121
    D (mm)13171818
    h (mm)15202626

     

    Double adjustable wall bracket Dimensions

    Double adjustable wall bracket - (Code: B06)

    Profile Number2123 / 24252627
    Part Number21.B0624.B0625.B0626.B0627.B06
    B (mm)6075909090
    H (mm)5080110110110
    h (mm)1520262626
    L (mm)100155208208208
    s (mm)65888
    b (mm)10.517212132
    D (mm)1317181822

     

    Adjustable suspension bracket Dimensions

    Double adjustable wall bracket - (Code: B06)

    Profile Number23/242526
    Part Number23.B3925.B3926.B39
    H max (mm)375585600
    H min (mm)265410425
    d (mm)M12M16M16

     

    Adjustable joist clamp with support bracket -Parallel Dimensions

    Adjustable joist clamp with support bracket - Parallel - (Code: B35)

    Profile Number2324252627
    Part Number23.B3524.B3525.B3526.B3526.B35
    H (mm)8594129146199
    L (mm)250250300300330
    b max (mm)150150175175205
    h (mm)43.543.5606075

     

    Adjustable joist clamp with support bracket -90° Dimensions

    Adjustable joist clamp with support bracket - 90° - (Code: B36)

    Profile Number2324252627
    Part Number23.B3624.B3625.B3626.B3626.B36
    H (mm)8594129146199
    L (mm)250250300300330
    b max (mm)150150175175205
    h (mm)43.543.5606075

     

    Adjustable joist clamp with splice joint - Parallel Dimensions

    Adjustable joist clamp with splice joint - Parallel - (Code: B71)

    Profile Number2324252627
    Part Number23.B7124.B7125.B7126.B7126.B71
    H (mm)8594129146199
    h (mm)43.543.5606075
    l (mm)120150180200250
    L (mm)250250300300330
    b max (mm)150150175175205

     

    Adjustable joist clamp with splice joint - 90° Dimensions

    Adjustable joist clamp with splice joint - 90° - (Code: B71)

    Profile Number2324252627
    Part Number23.B7224.B7225.B7226.B7226.B72
    H (mm)8594129146199
    h (mm)43.543.5606075
    l (mm)120150180200250
    L (mm)250250300300330
    b max (mm)150150175175205

     

    Adjustable bracket for I-Beam Dimensions

    Adjustable bracket for I-Beam - (Code: Z10)

    Profile Number24252627
    B (mm)6181100116
    L (mm)6890110120
    H (mm)150±25180±25205±25235±25
    d (mm)M16M16M20M20
    s (mm)8101012

     

    Height adjustable support bracket with clamps for I-Beam - (Code: Z20) Dimensions

    Height adjustable splice joint for I-Beam - (Code: Z16)

    Profile Number24252627
    B (mm)6181100116
    L (mm)150180200250
    H (mm)126±25155±25186±25232±25
    s (mm)681012
    d (mm)M10M12M16M20

     

    Height adjustable support bracket with clamps for I-Beam Dimensions

    Height adjustable support bracket with clamps for I-Beam - (Code: Z20)

    Profile Number24252627
    B (mm)6181100116
    L (mm)150180200250
    H (mm)126±25155±25186±25232±25
    s (mm)681012
    d (mm)M12M16M16M20

     

    Height adjustable mounting assembly with plates for I-Beam Dimensions

    Height adjustable mounting assembly with plates for I-Beam - (Code: Z27)

    Profile Number24252627
    B (mm)6181100116
    L (mm)6890110120
    H max (mm)3000300030003000

     

    Track end stop Dimensions

    Track end stop - (Code: X01)

    Profile Number23242526/27
    Part Number23.X0124.X0125.X0126.X01
    B (mm)7075120130
    L (mm)20304050
    H max (mm)24304760
    s (mm)45810

     

    Track end stop (safety bolt with rubber) Dimensions

    Track end stop - (Code: X01)

    Profile Number252627
    Part Number25.X1126.X1127.X11
    D (mm)405080
    B (mm)M8M12M16

     

    Track end stop Dimensions

    Track end stop - (Code: X41)

    Profile Number252627
    Part Number25.X4126.X4127.X41
    L (mm)456070
    D (mm)M8X80M8X100M8X110

     

    Cable end clamp Dimensions

    Cable end clamp - (Code: K01)

    Profile Number2324252627
    Part Number23.K0124.K0125.K0126.K0127.K01
    For cable dimensionsflat up to 55x20mmflat up to 55x20mmflat up to 55x20mmflat up to 55x20mmflat up to 55x20mm
    L (mm)8080808080

     

    End stop with cable end clamp Dimensions

    End Stop with Cable end clamp - (Code: K02)

    Profile Number23242526/27
    Part Number23.K0224.K0225.K0226.K02
    L (mm)106109153157
    L1 (mm)6975122135
    L2 (mm)57575757
    S (mm)45810
    B (mm)50505050
    b (mm)20304050
    H (mm)24304571

     

    Flat cable end clamp Dimensions

    Flat cable end clamp - (Code: K10)

    Profile Number2123242526
    Part Number21K1021K1323K1023K1123K1224K1024K1124K1225K1026K10
    Cable max (mm)55x2055x4055x30100x3055x4055x40100x4080x40150x50200x50
    L (mm)100100150150150180180180210210
    b (mm)8080801408080140120190240
    c (mm)12302020302424303838
    d (mm)555555100555510080150200
    R (mm)25254545455555557070

     

    Round cable or hose end clamp Dimensions

    Round cable or hose end clamp - (Code: K15)

    Profile Number212324
    Part Number21.K1521.K2423.K1523.K2423.K3223.K4324.K1524.K2424.K3224.K43
    Cable (mm)8-1516-248-1516-2425-3233-438-1516-2425-3233-43
    L (mm)100100150150150150150150150150
    H1 (mm)737895100105115114119125135
    H2 (mm)505569747989798490100
    e (mm)4054405483108405483108
    b (mm)701007010014217570100142175

     

    Profile Number2526
    Part Number25.K1525.K2425.K3225.K4326.K1526.K2426.K3226.K43
    Cable (mm)8-1516-2425-3233-438-1516-2425-3233-43
    L (mm)210210210210210210210210
    H1 (mm)144149155165167172178188
    H2 (mm)100105111120123128134144
    e (mm)405483108405483108
    b (mm)7010014217570100142175

     

    Cable end clamp for hoses up to 120mm Dimensions

    Cable end clamp for hoses up to 120mm - (Code: K19)

    Profile Number2324252627
    Part Number23.K1924.K1925.K1926.K1927.K19
    L (mm)6262626262

     

    Cable trolley (nylon) Dimensions

    Cable trolley (nylon) - (Code: L00)

    Profile Number212324252627
    Part Number23.L0025.L0027.L00
    For cable dimensionsFor flat cable up to
    23X10mm or round cable
    up to 15mm
    For flat cable up to
    23X10mm or round cable
    up to 15mm
    For flat cable up to
    23X10mm or round cable
    up to 15mm
    L (mm)607878

     

    Cable trolley (nylon) Dimensions

    Cable trolley (nylon) - (Code: L01)

    Profile Number212324252627
    Part Number23.L0125.L0127.L01
    For cable dimensionsflat up to 55x20mmflat up to 55x20mmflat up to 55x20mm
    L (mm)607878

     

    Flat cable trolley Dimensions

    Flat cable trolley - (Code: L10)

    Profile Number2123242526
    Part Number21.L1021.L1323.L1023.L1123.L1224.L1024.L1124.L1225.L1026.L10
    Cable max (mm)55x2055x4055x30100x3055x4055x40100x4080x40150x50200x50
    L (mm)77130130130170160160190220220
    H1 (mm)9494140140140175175175214258
    H2 (mm)7474115115115140140140172198
    b (mm)8080801408080140120190240
    c (mm)12302020302424303838
    d (mm)555555100555510080150200
    R (mm)25254545455555557070

     

    Round cable or hose trolley Dimensions

    Round cable or hose trolley - (Code: L15)

    Profile Number212324
    Part Number21.L1521.L2423.L1523.L2423.L3223.L4324.L1524.L2424.L3224.L43
    Cable (mm)8-1516-2418-1516-2425-3233-4318-1516-2425-3233-43
    H1 (mm)9196116121123120140142148158
    H2 (mm)6873909597106104106112122
    L (mm)9090100100150150100100150150
    a (mm)40406060606070707070
    b (mm)701007010014217570100142172
    e (mm)4054405483108405483108

     

    Profile Number2526
    Part Number25.L1525.L2425.L3225.L4326.L1526.L2426.L3226.L43
    Cable (mm)8-1516-2425-3233-438-1516-2425-3233-43
    H1 (mm)170172178188203205211221
    H2 (mm)125127133143148150156166
    L (mm)170170170170220220220220
    a (mm)90909090110110110110
    b (mm)7011014217570100142175
    e (mm)405483108405483108

    4-Wheel trolley with clevis pin and buffer (plate) Dimensions

    4-Wheel trolley with clevis pin and buffer (plate) - (Code: T48)

    Profile Number24252627
    Part Number24.T4825.T4826.T4827.T48
    WLL (kg)1252505001000
    L (mm)100130152215
    H (mm)657794123
    b (mm)48.5658090
    h (mm)43.56075110
    d (mm)16202226
    c (mm)30373745

     

    Heavy duty hoist trolley Dimensions

    Heavy duty hoist trolley - (Code: T49)

    Profile Number24252627
    Part Number24.T4925.T4926.T4927.T49
    WLL (kg)25050010002000
    l (mm)100130152215
    h (mm)657794123
    B (mm)300418500768

    End carriage with double track joint Dimensions

    End carriage with double track joint - (Code: T53)

    Profile Number2324252627
    Part Number23.T5324.T5325.T5326.T5327.T53
    WLL (kg)501252505001000
    L (mm)410630700820860
    L1 (mm)300495500600600
    L5 (mm)40506070100
    H (mm)647491126153
    h1 (mm)0.523.545.5

     

    End carriage with track joint Dimensions

    End carriage with track joint - Fixed - (Code: T54)

    Profile Number2324252627
    Part Number23.T5424.T5425.T5426.T5427.T54
    WLL (kg)501252505001000
    L (mm)350400450500600
    L1 (mm)242270276280340
    L5 (mm)40506070100
    H (mm)526091106163
    h1 (mm)0.523.545.5

     

    End carriage with track joint - Free Dimensions

    End carriage with track joint - Free - (Code: T74)

    Profile Number2324252627
    Part Number23.T7424.T7425.T7426.T7427.T74
    WLL (kg)501252505001000
    L (mm)350400450500600
    L1 (mm)242270276280340
    L5 (mm)40506070100
    H (mm)526091106163
    h1 (mm)0.523.545.5

     

    End carriage with rotating track joint Dimensions

    End carriage with rotating track joint - (Code: T55)

    Profile Number2324252627
    Part Number23.T5524.T5525.T5526.T5527.T55
    L (mm)350400450500600
    L1 (mm)242270276280340
    H (mm)9499136168240

     

    Low headroom assembly for adjusting end carriages Dimensions

    Low headroom assembly for adjusting end carriages - (Code: T111)

    Profile Number24252627
    Part Number24.T11125.T11126.T11127.T111
    B (mm)120180200250
    L (mm)495500600600
    H (mm)40506075
    d (mm)20242436
    Standard Description
    1907/2006/EC Declaration of Conformity
    EN 1090-1:2009+A1:2011 Structural Steel and Aluminum
    ISO 9001 Quality Management Systems
    ISO 14001 Environmental Management Systems

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